Introduction to Statistical Quality Control, 8/e (AE-Paperback)
暫譯: 統計品質控制導論,第8版 (AE-平裝本)

Douglas C. Montgomery

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CHAPTER ORGANIZATION AND TOPICAL COVERAGE

The book contains five parts. Part 1 is introductory. The first chapter is an introduction to the philosophy and basic concepts of quality improvement. It notes that quality has become a major business strategy and that organizations that successfully improve quality can increase their productivity, enhance their market penetration. and achieve greater profitability and a strong competitive advantage. Some of the managerial and implementation aspects of quality improvement are included. Chapter 2 describes DMAIC, an acronym for Define, Measure, Analyze, Improve, and Control. The DMAIC process is an excellent framework to use in conducting quality-improvement projects. DMAIC often is associated with Six Sigma, but regardless of the approach taken by an organization strategically9 DMAIC is an excellent tactical tool for quality professionals to employ.

Part 2 is a description of statistical methods useful in quality improvement. Topics include sampling and descriptive statistics, the basic notions of probability and probability distributions. point and interval estimation of parameters. and statistical hypothesis testing. These topics are usually covered in a basic course in statistical methods: however, their presentation in this text is from the quality-engineering viewpoint. My experience has been that even readers with a strong statistical background will find the approach to this material useful and somewhat different from a standard statistics textbook.

Part 3 contains four chapters covering the basic methods of statistical process control (SPC) and methods for process capability analysis. Even though several SPC problem-solving tools are discussed (including Pareto charts and cause-and-effect diagrams. for example), the primary focus in this section is on the Shewhart control chart. The Shewhart control Chart certainly is  new, but its use in modern-day business and industry is of tremendous value.

There are four chapters in Part 4 that present more advanced SPC methods Included are the cumulative sum and exponentially weighted moving average control charts (Chapter 9),  several  important univariate control charts such as procedures for short production runs, autocorrelated data, and multiple stream processes (Chapter 10), multivariate process monitoring and control (Chapter 11), and feedback adjustment techniques (Chapter 12). Some of this material is at a higher level than Part 3, but much of it is accessible by advanced undergraduates or first-year graduate students. This material forms the basis of a second course in statistical quality control and improvement for this audience.

Part 5 contains two chapters that show how statistically designed experiments can be used for process design. development, and improvement. Chapter 13 presents the fundamental Concepts of designed experiments and introduces factorial and fractional factorial designs, with particular emphasis on the two-level system of designs. These designs are used extensively in the industry for factor screening and process characterization. Although the treatment of the subject is not extensive and is no substitute for a formal course in experimental design, it will enable the reader to appreciate more sophisticated examples of experimental design. Chapter 14 introduces response surface methods and designs. illustrates evolutionary operation (EVOP) for process monitoring, and shows how statistically designed experiments can be used for process robustness studies Chapters 13 and 14 emphasize the important interrelationship between statistical process control and experimental design for process improvement.

Two chapters deal with acceptance sampling in Part 6. The focus is on lot-by-lot acceptance sampling, although there is some discussion of continuous sampling and MIL STD 1235C in Chapter 14. Other sampling topics presented include various aspects of the design of acceptance-sampling plans, a discussion of MIL STD 105E, and MIL STD 414 (and their civilian counterparts: ANSI/ASQC ZI.4 and ANSI/ASQC ZI.9), and other techniques such as chain sampling and skip-lot sampling.

Throughout the book, guidelines are given for selecting the proper type of statistical technique to use in a wide variety of situations. In addition, extensive references to journal articles and other technical literature should assist the reader in applying the methods described. I also have shown how the different techniques presented are used in the DMAIC process.

NEW TO THIS EDITION
The 8th edition of the book has new material on several topics, including implementing quality improvement, applying quality tools in nonmanufacturing settings, monitoring Bernoulli processes, monitoring processes with low defect levels, and designing experiments for process and product improvement In addition, I have rewritten and updated many sections of the book. Many new references have been added to the bibliography. I think that has led to a clearer and more current exposition of many topics. I have also added over 120 new exercises to the end-of-chapter problem sets.

The 8th edition is published for the first time as an enhanced eText (also available bundled with an abridged print companion) The new format allows integrated media, highlighting, notes, and more interactivity, such as select problems that have complete solutions that can be accessed with a click or tap. The new format also allows easy access to supplemental text material and data sels directly from the eText.

商品描述(中文翻譯)

**章節組織與主題涵蓋**

本書包含五個部分。第一部分為導論。第一章介紹了品質改善的哲學和基本概念。它指出,品質已成為主要的商業策略,成功改善品質的組織可以提高生產力、增強市場滲透率,並實現更高的獲利能力和強大的競爭優勢。本章還包括一些品質改善的管理和實施方面。第二章描述了DMAIC,這是定義(Define)、測量(Measure)、分析(Analyze)、改善(Improve)和控制(Control)的縮寫。DMAIC過程是一個進行品質改善專案的優秀框架。DMAIC通常與六西格瑪(Six Sigma)相關聯,但無論組織採取何種策略,DMAIC都是品質專業人士使用的優秀戰術工具。

第二部分描述了在品質改善中有用的統計方法。主題包括抽樣和描述性統計、概率和概率分佈的基本概念、參數的點估計和區間估計,以及統計假設檢驗。這些主題通常在統計方法的基礎課程中涵蓋;然而,本書中對這些主題的呈現是從品質工程的觀點出發。我的經驗是,即使是具有強大統計背景的讀者,也會發現這種材料的處理方式有用且與標準統計教科書有所不同。

第三部分包含四章,涵蓋統計過程控制(SPC)的基本方法和過程能力分析的方法。儘管討論了幾種SPC問題解決工具(例如帕累托圖和因果圖),但本部分的主要焦點是Shewhart控制圖。Shewhart控制圖無疑是新的,但在現代商業和工業中的使用具有巨大的價值。

第四部分有四章,介紹更高級的SPC方法,包括累積和指數加權移動平均控制圖(第9章)、幾種重要的單變量控制圖,如短生產批次、自相關數據和多流過程的程序(第10章)、多變量過程監控和控制(第11章),以及反饋調整技術(第12章)。這些材料的某些部分比第三部分的內容更高級,但大多數高年級本科生或一年級研究生都能理解。這些材料構成了針對該受眾的第二門統計品質控制和改善課程的基礎。

第五部分包含兩章,展示如何使用統計設計的實驗進行過程設計、開發和改善。第13章介紹了設計實驗的基本概念,並引入了因子設計和分數因子設計,特別強調兩級系統的設計。這些設計在工業中廣泛用於因子篩選和過程特徵描述。儘管對該主題的處理並不深入,且無法替代正式的實驗設計課程,但它將使讀者能夠更好地理解更複雜的實驗設計範例。第14章介紹了響應面方法和設計,說明了用於過程監控的演化操作(EVOP),並展示了如何使用統計設計的實驗進行過程穩健性研究。第13章和第14章強調了統計過程控制與實驗設計在過程改善中的重要相互關係。

第六部分有兩章涉及接受抽樣。重點是逐批接受抽樣,儘管第14章中也有關於連續抽樣和MIL STD 1235C的討論。其他抽樣主題包括接受抽樣計劃設計的各個方面,MIL STD 105E和MIL STD 414的討論(及其民用對應標準:ANSI/ASQC Z1.4和ANSI/ASQC Z1.9),以及鏈式抽樣和跳批抽樣等其他技術。

在整本書中,提供了選擇適當統計技術以應對各種情況的指導。此外,廣泛的期刊文章和其他技術文獻的參考應該能幫助讀者應用所描述的方法。我還展示了所介紹的不同技術在DMAIC過程中的應用。

**本版新內容**
本書第八版新增了幾個主題的材料,包括實施品質改善、在非製造環境中應用品質工具、監控伯努利過程、監控低缺陷水平的過程,以及為過程和產品改善設計實驗。此外,我已重寫和更新了書中的許多部分,並在參考書目中添加了許多新參考文獻。我認為這使得許多主題的闡述更加清晰和現代化。我還在每章結尾的問題集中增加了超過120個新練習題。

第八版首次以增強型電子文本(eText)出版(也可與簡化版印刷伴侶捆綁提供)。新格式允許集成媒體、高亮、註釋以及更多互動性,例如選擇問題可通過點擊或輕觸訪問完整解答。新格式還允許輕鬆訪問補充文本材料和數據集,直接從電子文本中獲取。

目錄大綱

Table of Contents
Part 1 Introduction
1 Quality Improvement in the Modern Business Environment
2 The DMAIC Process

Part 2 Statistical Methods Useful in Quality Control and Improvement
3 Modeling Process Quality
4 Inferences About Process Quality

Part 3 Basic Methods of Statistical Process Control and Capability Analysis
5 Methods and Philosophy of Statistical Process Control
6 Control Charts for Variables
7 Control Charts for Attributes
8 Process and Measurement System Capability Analysis

Part 4 Other Statistical Process-Monitoring and Control Techniques
9 Cumulative Sum and Exponentially Weighted Moving Average Control Charts
10 Other Univariate Statistical Process-Monitoring and Control Techniques
11 Multivariate Process Monitoring and Control
12 Engineering Process Control and SPC

Part 5 Process Design and Improvement with Designed Experiments
13 Factorial and Fractional Factorial Experiments for Process Design and Improvement
14 Process Optimization with Designed Experiments

Part 6 Acceptance Sampling
15 Lot-by-Lot Acceptance Sampling for Attributes
16 Other Acceptance-Sampling Techniques

目錄大綱(中文翻譯)

Table of Contents

Part 1 Introduction

1 Quality Improvement in the Modern Business Environment

2 The DMAIC Process



Part 2 Statistical Methods Useful in Quality Control and Improvement

3 Modeling Process Quality

4 Inferences About Process Quality



Part 3 Basic Methods of Statistical Process Control and Capability Analysis

5 Methods and Philosophy of Statistical Process Control

6 Control Charts for Variables

7 Control Charts for Attributes

8 Process and Measurement System Capability Analysis



Part 4 Other Statistical Process-Monitoring and Control Techniques

9 Cumulative Sum and Exponentially Weighted Moving Average Control Charts

10 Other Univariate Statistical Process-Monitoring and Control Techniques

11 Multivariate Process Monitoring and Control

12 Engineering Process Control and SPC



Part 5 Process Design and Improvement with Designed Experiments

13 Factorial and Fractional Factorial Experiments for Process Design and Improvement

14 Process Optimization with Designed Experiments



Part 6 Acceptance Sampling

15 Lot-by-Lot Acceptance Sampling for Attributes

16 Other Acceptance-Sampling Techniques